亚游登入IPI provides complete automation solution including material transportation, precision assembly and automatic precision inspection for customer, and we offer unique automation professional guidance to manufacturers with precision demand.
亚游登入The assembly process is mainly based on manual operation, so the volume of glue, glue effectiveness duration, assembly precision, glue curing time influenced by manual operation. It is hard to ensure precision qualification.
亚游登入In order to improve product yield and reduce labor cost, Customer introduce automatic assembly line to this assembly processing and IPI was invited to participate in the program evaluation of the project with customer.
High precision requirement for gap, angle, step between LED and Housing.
High precision requirement for volume of glue, and glue route to avoid the problems like glue squeeze-out, glue insufficient, glue babble.
Glue dwell and curing time lasts for 5mins, CT requirement：<= 10s/pcs.
IPI uses the high-precision point laser sensor to measure the thickness of the outer casing in order to effectively control the glue route and the volume of glue,, and reduce the defects such as squeeze-out and less glue,
亚游登入The dispensing machine adjusts the dispensing needle height and dispensing speed according to the thickness value, effectively achieving the glue volume control.
To ensure product step and avoid assembly gap, dislocation, glue squeeze out, glue bubble. IPI conduct deep research about design and validate for anti-press fixture. Finally, the fixture which have the function of precise orientation, location, and softy match, meet the project requirement